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Technical Team Member- ADVANCED MOLDING SKILLS: Becton Dickinson & Company (BD)

This document describes the duties and requirements of the BD Treyburn Technical Team Member (TTM) - Molding Advanced Skills position within production operations.
The Molding Advanced Skills TTM assumes responsibility for the daily operation of molding production activities within their department and executes high-level molding technical tasks. Demonstrates safety and cGMP compliance; follows current manufacturing work instructions (SOPs etc); collects / records accurate production data via manual (forms) or electronic means; performs housekeeping; monitors or inspects and tests in-process and finished goods before releasing product into inventory. Follows and executes work assignments to fulfill shift and monthly production schedules.

ESSENTIAL JOB FUNCTIONS

• Executes high-level molding technical tasks including, but not limited to:
• setting molds
• removing molds for service
• troubleshooting molding process and/or equipment issues
• creating and/or modifying molding processes within validated parameters to ensure product quality
• assisting in validation of new molds and molding processes, including running Design of Experiments (DOEs)
• conducting advanced level preventative maintenance on molding equipment
• performing in-press maintenance on molds
• starting / restarting molding machines with hot runner systems effectively
• improving mold cavitation and following approved processes to block cavities and document mold cavity charts effectively
• operating, changing and troubleshooting material delivery systems, including silos, surge bins, hopper loaders and press-side blenders
• setting and checking mold protection and other safety functions
• setting and checking of mechanical and hydrarulic aspects of injection molding systems (platens, ejector rods, hydraulic/pneumatic pressures, transmission components)
• assisting Business Team Leads, engineers, technicians and mold makers in production activities as needed.
• Masters operation of each piece of line equipment, rotating operation duties in accordance with shift schedule. Operation includes: monitoring output quality and quantity; troubleshooting; making necessary machine / parameter adjustments where applicable.
• Performs daily housekeeping, waste removal and end-of-lot line clearance duties
• Performs routine monitoring and inspection activities per product specifications.

Working Conditions:

• Exposure to industrial machinery, sharp and moving parts, electrical and other energy sources
• Personal Protective Equipment (PPE) required including but not limited to lab coats, hair / beard covers, shoe covers, gloves, ear protection, eye protection and specialized cleanroom suits and head coverings as required.
• Exposure to fumes and chemical such as cleaners, inks, solvents
• Exposure to high frequency noise
• Ability to lift up to 25 pounds repetitively, and up to 65 pounds non-repetitively

• MINIMUM QUALIFICATIONS:
• Must have a high school diploma or equivalent
• Two (2) years advanced injection molding manufacturing experience
• Two (2) years experience with pneumatic and hydraulic circuits as applicable to injection molding and water cooling systems
• Two (2) years experience with mechanical aspects of injection molding systems, such as platen paralleling, setting platen clearances, lubrication of toggle systems and transmission components (sprockets, chains, gearmotors, etc.)
• Completion of an advanced formal injection molding training plan preferred (such as Paulson Advanced Injection Molding training modules)
• Prefer prior experience with basic robotic operation

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