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Senior Process Engineer: Plextronics

Job IDSPENG
Company NamePlextronics
Job CategoryManufacturing/Operations; Engineering
LocationPittsburgh, PA
Position TypeFull-Time, Employee
Experience5-10 Years Experience
Desired Education LevelBachelor of Science
Date PostedNovember 6, 2009

Plextronics seeks a Senior Process Engineer to provide leadership in the deposition and modification of organic thin films for organic based LEDs and photovoltaics (OLED and OPV). This includes working closely with Device Characterization and Analysis (DCA), Product Engineering and Technology as well as day-to-day supervision of device fabrication technicians.

The responsibilities of the Engineer will include the following:

  • Coordinate the operations of the pilot line including scheduling, communication, and execution of runs; balance project priorities with available resources to meet development timelines;
  • Plan and conduct experiments, analyze data, determine root causes, and therefore, drive process improvements. This includes specifying, procuring, installing, qualifying and operating process equipment such as spinners, glove boxes, laser ablation systems, thermal evaporators, and automated glue dispensing equipment;
  • Focus on optimizing cost, performance and lifetime through improvements in surface preparation, patterning, spin coating, slot-die coating, laser ablation, and thermal conditioning;
  • Work with the Product Engineering, DCA and Technology functions to establish methods for evaluating film thickness, film uniformity, film morphology and other film properties, and in measuring overall film stack performance;
  • Travel <15%.

The successful candidate will have the following:

  • B.S. in Chemical, Electrical, Materials or Mechanical Engineering. M.S. is preferred;
  • Experience leading technical projects in a challenging and frequently evolving environment;
  • Experience managing technician level staff is a plus;
  • 5-10 years of thin film process development in one or more of these industries: semiconductors, flat panel displays, photovoltaics, MEMs or nanotechnology;
  • Experience with organic and/or metal evaporation, photolithography and one or more of the following methods: spin-coating, slot-die (extrusion) coating, spray coating, ink jet printing, gravure coating and/or screen printing. Experience with organic electronics (OLED, OPV, OFET) which were produced with high volume processes while using solvent delivery systems and/or formulated inks, is a major plus;
  • Familiarity with thin film measurement equipment such as profilometry, ellipsometry, spectral reflectometry and AFM. Proficiency with this equipment is a plus;
  • Experience with statistical methods such as design of experiments, process and gage capability and SPC. Familiarity with statistical software such as Minitab or JMP is a plus;
  • Excellent interpersonal communication skills are a must.



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